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Kaydon 应用市场与轴承使用场景

2026-06-19 01:53

KAYDON 应用、材料、涂层、密封与定制选项

航空航天与防务应用场景图
薄壁轴承产品族与应用场景图
医疗影像设备中的旋转轴承应用场景图

四、About overview:公司概况与制造能力

Kaydon 提供应用定制型与标准薄壁球轴承、回转支承方案。Kaydon 自 1941 年以来积累的工程经验,并说明 Kaydon Bearings 是 SKF Group brand。

品牌概况面向高要求应用提供 problem-solving、application-specific 的标准和定制轴承方案。
产品范围Reali-Slim®、Ultra-Slim®、Reali-Slim TT® turntable、cross roller、four-point contact、tapered roller,以及回转支承中的 four-point contact、eight-point contact、cross roller、three-row roller、wire-race 配置。
制造与质量制造设施包括五个 ISO 9001:2015 注册设施:Muskegon, MI;Avon, Ohio;Monterrey, Mexico;Suzhou, China;Cajamar, Brazil。Muskegon headquarters 和 Sumter Plant 12 认证到 AS9100D。
服务行业Aerospace and defense、Commercial aerospace、Heavy equipment、Industrial machinery、Medical systems、Mining、Oil and gas、Radar、Renewable energy、Robotics、Semiconductor、Solar、Wind。

二、About overview:公司概况

Kaydon Bearings 技术经验:自 1941 年以来,以 Kaydon engineering experience and expertise 解决世界上要求很高的轴承挑战。其工程支持包括标准轴承及应用定制型 custom and standard thin section ball bearings 与 slewing ring bearings。

公司Kaydon 方案服务于 aerospace and defense、commercial aerospace、heavy equipment、industrial machinery、medical systems、mining、oil and gas、radar、renewable energy、robotics、semiconductor、solar、wind 等市场。

核心产品Reali-Slim®、Ultra-Slim®、Reali-Slim TT® turntable、cross roller、four-point contact、tapered roller bearing designs;回转支承包括 four-point contact、eight-point contact、cross roller、three-row roller、wire-race configurations。
制造网络官网 About 资料称 Kaydon bearings 在五个 ISO 9001:2015 registered facilities 制造:Muskegon, MI;Avon, Ohio;Monterrey, Mexico;Suzhou, China;Cajamar, Brazil。
航空质量体系Muskegon headquarters 与 Sumter Plant 12 facilities 认证到 AS9100D。
集团关系Kaydon Bearings 是 SKF Group brand。

五、Reali-Slim® sealed bearings:密封系列

Sealed bearings 资料强调,其目的是让 anti-friction bearings 保持清洁和良好润滑。该系列带 integral seals,出厂预润滑并有库存供应;标准密封材料为 nitrile rubber,也可提供其他 sealing element materials。

密封唇与内圈采用 light contact lip,技术说明这样可在排除污染物的同时降低摩擦阻力。该系列只列 Type C radial contact 和 Type X four-point contact,不列 Type A。

Sealed 系列截面尺寸系列类型
JHA3/16" x 1/4"double sealed;C / X
JA1/4" x 1/4"double sealed;C / X
JB5/16" x 5/16"double sealed;C / X
JU1/2" x 3/8"double sealed;C / X
JG1" x 1"double sealed;C / X

六、Endurakote® / Stainless steel / Metric / Ultra-Slim® 系列

Endurakote® 资料表明,该 proprietary hard chromium plating 可在 hostile environments 中提升薄壁轴承和回转支承的寿命。涂层用于整个 bearing race ring,包括 bearing paths,且官网强调它不会 flake、peel 或 separate。

Stainless steel 资料表明,AISI 440C stainless steel races 最低达到 58 HRC,可支持与 52100 chrome steel 相同的 loading;球可选 stainless steel 或 ceramic。

Endurakote® 系列截面尺寸系列类型
NAA3/16" x 3/16"A / C / X
NA1/4" x 1/4"A / C / X
NB5/16" x 5/16"A / C / X
NC3/8" x 3/8"A / C / X
ND1/2" x 1/2"A / C / X
NF3/4" x 3/4"A / C / X
NG1" x 1"A / C / X
Stainless 系列截面尺寸系列类型
SAA3/16" x 3/16"A / C / X
SA1/4" x 1/4"A / C / X
SB5/16" x 5/16"A / C / X
SC3/8" x 3/8"A / C / X
SD1/2" x 1/2"A / C / X
SF3/4" x 3/4"A / C / X
SG1" x 1"A / C / X
Metric / Ultra-Slim 系列截面尺寸系列类型
8 mm8 mm x 8 mmA / C / X;另有 double sealed C / X
13 mm13 mm x 13 mmA / C / X
20 mm20 mm x 20 mmA / C / X
Ultra-Slim 2.5 mm2.5 mm x 2.5 mmA / C / X

九、Custom bearings:定制轴承能力与案例

Custom bearings 资料表明,Kaydon 1941 年创立时就是 customer-specific bearings 的设计者;目前可从 ball bearings、roller bearings、slewing ring bearings、turntable bearings 出发,尺寸范围为 0.75 inch 到 240 inch diameter。

资料列出的定制变量包括 bearing sizes、bearing materials、separator types、cross sections、internal fit ups、bearing lubricants、corrosion resistant bearings、angular contact bearings、bearing coatings(Endurakote®、zinc、nickel 等)。材料既可包括 AISI 52100、stainless 440C,也可包括 titanium、Pyrowear® 675 等 unusual materials。

案例技术说明
Baggage scanner预润滑密封单列球轴承,带 integral axial floating feature;threaded outer race 集成到轴承组件,减少零件数量并简化装配。
Semiconductor wafer cleanerbolt-on unitized precision stainless steel double row angular contact ball bearing cassette assembly;预润滑、带 shield、带 mounting pilot。
Veterinary medical scanner紧凑型 double row four-point ball bearing assembly;预润滑、密封,并带集成安装孔;强调 high speed operation 与 low noise。
Blood analysis machine三环、双滚动体组轴承,带两个 internal gears;可实现平稳、独立且同步的旋转,并减少完成同样功能所需零件数。

JB series(double sealed,5/16 in x 5/16 in)

JB 系列为 5/16 x 5/16 截面双密封薄壁轴承。

JG series(double sealed,1 in x 1 in)

JG 系列为 1 x 1 截面双密封薄壁轴承,是本组密封系列中大截面资料。

Endurakote®-plated bearings 技术资料

Kaydon 技术说明:Endurakote® 是 Kaydon 专有硬铬镀层,用于在恶劣环境中提高 thin section bearings 和 slewing ring bearings 的寿命。该镀层可承受极高温度,不会剥落、片状脱落或分离;并且通过专有电沉积工艺与基体形成分子级结合。

列出的关键特点包括:耐腐蚀能力可达到或优于 AISI 440C stainless steel;硬而致密的表面具有良好耐磨性并帮助保持润滑膜;硬表面可减少由表面损伤引发的早期失效;传统寿命测试显示 Endurakote® 对预期寿命额定值没有负面影响。

NAA3/16 x 3/16包括 Type A / C / X
NA1/4 x 1/4包括 Type A / C / X
NB/NC/ND/NF/NG5/16 至 1 inch产品资料

NB series|Endurakote® plated thin section bearings|5/16 in x 5/16 in

结构信息:5/32 in balls;F = 0.040。不进行单位换算。

Type A - angular contact:深沟轴承一侧滚道肩部降低,适用于径向载荷与单向推力载荷,通常与另一只类似结构轴承配合使用。

Kaydon型号BoreODL1L2L3Dyn Kaydon radialDyn ISO radialDyn thrustStatic radialStatic thrustWt lbs
NB020AR02.0002.6252.2312.3932.4646011,5201,3801,0903,1500.150
NB025AR02.5003.1252.7312.8932.9646751,6501,5901,3403,8600.190
NB030AR03.0003.6253.2313.3933.4627341,7371,7501,5504,4700.220
NB035AR03.5004.1253.7313.8933.9628011,8401,9301,7905,1800.270
NB040AR04.0004.6254.2314.3934.4608651,9342,1002,0405,8900.300
NB042AR04.2504.8754.4814.6434.7108911,9672,1702,1506,2000.310
NB045AR04.5005.1254.7314.8934.9609172,0002,2402,2506,5000.340
NB047AR04.7505.3754.9815.1435.2109512,0512,3402,3906,9100.350
NB050AR05.0005.6255.2315.3935.4609762,0812,4102,5007,2100.370
NB055AR05.5006.1255.7315.8935.9581,0332,1582,5602,7407,9200.400
NB060AR06.0006.6256.2316.3936.4581,0882,2302,7102,9908,6300.440
NB065AR06.5007.1256.7316.8936.9581,1322,2812,8403,2009,2400.470
NB070AR07.0007.6257.2317.3937.4561,1842,3472,9803,4509,9600.500
NB075AR07.5008.1257.7317.8937.9551,2352,4093,1203,70010,6700.540
NB080AR08.0008.6258.2318.3938.4531,2842,4693,2603,94011,3800.570
NB090AR09.0009.6259.2319.3939.4511,3702,5683,5104,40012,7000.640
NB100AR010.00010.62510.23110.39310.4491,4612,6733,7604,89014,1200.710
NB110AR011.00011.62511.23111.39311.4471,5402,7604,0005,35015,4400.780
NB120AR012.00012.62512.23112.39312.4451,6232,8534,2405,84016,8600.850
NB140AR014.00014.62514.23114.39314.4391,7673,0054,6706,76019,5000.980
NB160AR016.00016.62516.23116.39316.4331,9073,1545,1007,71022,2501.120
NB180AR018.00018.62518.23118.39318.4252,0383,2925,5108,66024,9901.260
NB200AR020.00020.62520.23120.39320.4162,1623,4215,9009,61027,7301.400

Type C - radial contact:Conrad 组装径向接触轴承,主要承受径向载荷,深沟结构也允许承受任一方向的一定推力载荷。

Kaydon型号BoreODL1L2Dyn Kaydon radialDyn ISO radialStatic radialWt lbs
NB020CP02.0002.6252.2312.3935771,4319300.160
NB025CP02.5003.1252.7312.8936441,5491,1400.200
NB030CP03.0003.6253.2313.3937071,6511,3400.240
NB035CP03.5004.1253.7313.8937671,7431,5400.270
NB040CP04.0004.6254.2314.3938251,8271,7500.300
NB042CP04.2504.8754.4814.6438461,8531,8300.310
NB045CP04.5005.1254.7314.8938801,9041,9500.330
NB047CP04.7505.3754.9815.1439011,9282,0300.340
NB050CP05.0005.6255.2315.3939331,9762,1500.380
NB055CP05.5006.1255.7315.8939842,0442,3600.410
NB060CP06.0006.6256.2316.3931,0342,1082,5600.440
NB065CP06.5007.1256.7316.8931,0822,1682,7600.470
NB070CP07.0007.6257.2317.3931,1292,2262,9700.500
NB075CP07.5008.1257.7317.8931,1752,2813,1700.530
NB080CP08.0008.6258.2318.3931,2192,3343,3700.570
NB090CP09.0009.6259.2319.3931,3042,4343,7800.660
NB100CP010.00010.62510.23110.3931,3862,5274,1900.730
NB110CP011.00011.62511.23111.3931,4642,6154,5900.750
NB120CP012.00012.62512.23112.3931,5392,6985,0000.830
NB140CP014.00014.62514.23114.3931,6802,8515,8101.050
NB160CP016.00016.62516.23116.3931,8122,9916,6201.200
NB180CP018.00018.62518.23118.3931,9363,1217,4401.350
NB200CP020.00020.62520.23120.3932,0533,2428,2501.50

Type X - four point contact:可承受径向、双向推力和力矩载荷;多载荷应用中常可用单只轴承替代两只轴承。

Kaydon型号BoreODL1L2Dyn radialDyn thrustDyn momentStatic radialStatic thrustStatic momentWt lbs
NB020XP02.0002.6252.2312.3937581,1306589302,3401,0800.160
NB025XP02.5003.1252.7312.8938481,2908951,1402,8401,6000.190
NB030XP03.0003.6253.2313.3939331,4401,1591,3403,3502,2200.240
NB035XP03.5004.1253.7313.8931,0141,5901,4501,5403,8602,9400.270
NB040XP04.0004.6254.2314.3931,0911,7201,7641,7504,3703,7700.300
NB042XP04.2504.8754.4814.6431,1201,7801,9171,8304,5704,1700.310
NB045XP04.5005.1254.7314.8931,1651,8502,1031,9504,8804,6900.330
NB047XP04.7505.3754.9815.1431,1931,9002,2652,0305,0805,1400.340
NB050XP05.0005.6255.2315.3931,2361,9802,4632,1505,3805,7200.380
NB055XP05.5006.1255.7315.8931,3042,1002,8442,3605,8906,8500.410
NB060XP06.0006.6256.2316.3931,3712,2203,2472,5606,4008,0800.440
NB065XP06.5007.1256.7316.8931,4352,3403,6682,7606,9109,4100.470
NB070XP07.0007.6257.2317.3931,4982,4504,1092,9707,42010,8500.500
NB075XP07.5008.1257.7317.8931,5592,5604,5683,1707,92012,3800.530
NB080XP08.0008.6258.2318.3931,6182,6705,0453,3708,43014,0200.570
NB090XP09.0009.6259.2319.3931,7322,8806,0503,7809,45017,6000.660
NB100XP010.00010.62510.23110.3931,8413,0807,1214,19010,46021,5800.730
NB110XP011.00011.62511.23111.3931,9453,2808,2544,59011,48025,9700.750
NB120XP012.00012.62512.23112.3932,0453,4709,4465,00012,50030,7700.830
NB140XP014.00014.62514.23114.3932,2343,84011,9945,81014,53041,5801.050
NB160XP016.00016.62516.23116.3932,4104,19014,7506,62016,56054,0201.200
NB180XP018.00018.62518.23118.3932,5764,52017,6947,44018,59068,0901.350
NB200XP020.00020.62520.23120.3932,7314,85020,8138,25020,62083,7801.500

注:官网表格中的 capacities listed are not simultaneous;Dynamic capacities based upon 1 million revolutions of L10 life;Static capacities 为 rigid shaft/housing 支撑下 non-brinell limits;ISO radial ratings 按 ISO 281:1990,仅用于比较;F 为轴或轴承座圆角可避让的最大圆角半径。

NC series|Endurakote® plated thin section bearings|3/8 in x 3/8 in

结构信息:3/16 in balls;F = 0.040。不进行单位换算。

Type A - angular contact:深沟轴承一侧滚道肩部降低,适用于径向载荷与单向推力载荷,通常与另一只类似结构轴承配合使用。

Kaydon型号BoreODL1L2L3Dyn Kaydon radialDyn ISO radialDyn thrustStatic radialStatic thrustWt lbs
NC040AR04.0004.7504.2774.4734.5541,1532,5202,7702,5507,3600.440
NC042AR04.2505.0004.5274.7234.8041,1942,5802,8802,7107,8200.460
NC045AR04.5005.2504.7774.9735.0521,2342,6372,9902,8608,2700.490
NC047AR04.7505.5005.0275.2235.3021,2742,6933,1003,0208,7200.510
NC050AR05.0005.7505.2775.4735.5521,3132,7463,2003,1809,1700.540
NC055AR05.5006.2505.7775.9736.0521,3742,8203,3703,4409,9200.580
NC060AR06.0006.7506.2776.4736.5501,4482,9173,5803,75010,8200.640
NC065AR06.5007.2506.7776.9737.0501,5193,0093,7704,06011,7200.680
NC070AR07.0007.7507.2777.4737.5501,5753,0713,9304,32012,4700.740
NC075AR07.5008.2507.7777.9738.0481,6423,1564,1204,63013,3800.780
NC080AR08.0008.7508.2778.4738.5481,7083,2364,3004,95014,2800.840
NC090AR09.0009.7509.2779.4739.5461,8223,3664,6305,52015,9300.980
NC100AR010.00010.75010.27710.47310.5441,9423,5084,9706,14017,7301.040
NC110AR011.00011.75011.27711.47311.5422,0473,6215,2806,72019,3901.140
NC120AR012.00012.75012.27712.47312.5402,1473,7295,5707,29021,0401.230
NC140AR014.00014.75014.27714.47314.5352,3473,9466,1708,49024,5001.430
NC160AR016.00016.75016.27716.47316.5292,5334,1446,7309,68027,9501.630
NC180AR018.00018.75018.27718.47318.5232,7074,3267,28010,88031,4101.830
NC200AR020.00020.75020.27720.47320.5172,8634,4847,78012,03034,7202.030
NC250AR025.00025.75025.27725.47325.5003,2334,8639,01014,90043,2802.520
NC300AR030.00030.75030.27730.47330.4843,5615,19610,16017,96051,8503.020

Type C - radial contact:Conrad 组装径向接触轴承,主要承受径向载荷,深沟结构也允许承受任一方向的一定推力载荷。

Kaydon型号BoreODL1L2Dyn Kaydon radialDyn ISO radialStatic radialWt lbs
NC040CP04.0004.7504.2774.4731,0732,3212,1000.450
NC042CP04.2505.0004.5274.7231,1082,3702,2200.470
NC045CP04.5005.2504.7774.9731,1432,4182,3400.480
NC047CP04.7505.5005.0275.2231,1762,4642,4600.500
NC050CP05.0005.7505.2775.4731,2092,5092,5900.580
NC055CP05.5006.2505.7775.9731,2742,5942,8300.590
NC060CP06.0006.7506.2776.4731,3372,6743,0700.630
NC065CP06.5007.2506.7776.9731,3972,7513,3100.680
NC070CP07.0007.7507.2777.4731,4572,8233,5500.730
NC075CP07.5008.2507.7777.9731,5142,8933,7900.780
NC080CP08.0008.7508.2778.4731,5702,9604,0300.840
NC090CP09.0009.7509.2779.4731,6783,0854,5100.940
NC100CP010.00010.75010.27710.4731,7813,2034,9901.060
NC110CP011.00011.75011.27711.4731,8793,3135,4701.160
NC120CP012.00012.75012.27712.4731,9743,4175,9501.250
NC140CP014.00014.75014.27714.4732,1543,6116,9101.520
NC160CP016.00016.75016.27716.4732,3213,7877,8801.730
NC180CP018.00018.75018.27718.4732,4783,9518,8401.940
NC200CP020.00020.75020.27720.4732,6264,1049,8002.160
NC250CP025.00025.75025.27725.4732,9624,44712,2002.690
NC300CP030.00030.75030.27730.4733,2604,75014,6103.210

Type X - four point contact:可承受径向、双向推力和力矩载荷;多载荷应用中常可用单只轴承替代两只轴承。

Kaydon型号BoreODL1L2Dyn radialDyn thrustDyn momentStatic radialStatic thrustStatic momentWt lbs
NC040XP04.0004.7504.2774.4731,4172,2102,3262,1005,2604,6000.450
NC042XP04.2505.0004.5274.7231,4642,2902,5412,2205,5605,1400.470
NC045XP04.5005.2504.7774.9731,5102,3802,7622,3405,8605,7100.480
NC047XP04.7505.5005.0275.2231,5562,4602,9912,4606,1606,3200.500
NC050XP05.0005.7505.2775.4731,6002,5403,2262,5906,4606,9500.580
NC055XP05.5006.2505.7775.9731,6872,6903,7172,8307,0608,3000.590
NC060XP06.0006.7506.2776.4731,7702,8404,2343,0707,6609,7700.630
NC065XP06.5007.2506.7776.9731,8512,9904,7753,3108,27011,3700.680
NC070XP07.0007.7507.2777.4731,9313,1305,3413,5508,87013,0800.730
NC075XP07.5008.2507.7777.9732,0073,2705,9303,7909,47014,9100.780
NC080XP08.0008.7508.2778.4732,0823,4106,5424,03010,07016,8700.840
NC090XP09.0009.7509.2779.4732,2263,6707,8304,51011,27021,1300.940
NC100XP010.00010.75010.27710.4732,3643,9309,2014,99012,47025,8801.060
NC110XP011.00011.75011.27711.4732,4964,18010,6515,47013,68031,1101.160
NC120XP012.00012.75012.27712.4732,6224,42012,1745,95014,88036,8301.250
NC140XP014.00014.75014.27714.4732,8624,89015,4346,91017,28049,6901.520
NC160XP016.00016.75016.27716.4733,0865,33018,9557,88019,69064,4801.730
NC180XP018.00018.75018.27718.4733,2955,76022,7128,84022,09081,1901.940
NC200XP020.00020.75020.27720.4733,4926,17026,6959,80024,50099,8302.160
NC250XP025.00025.75025.27725.4733,9417,14037,51812,20030,510154,8002.690
NC300XP030.00030.75030.27730.4734,3388,05049,43614,61036,520221,9003.210

注:官网表格中的 capacities listed are not simultaneous;Dynamic capacities based upon 1 million revolutions of L10 life;Static capacities 为 rigid shaft/housing 支撑下 non-brinell limits;ISO radial ratings 按 ISO 281:1990,仅用于比较;F 为轴或轴承座圆角可避让的最大圆角半径。

ND series|Endurakote® plated thin section bearings|1/2 in x 1/2 in

结构信息:1/4 in balls;F = 0.060。不进行单位换算。

Type A - angular contact:深沟轴承一侧滚道肩部降低,适用于径向载荷与单向推力载荷,通常与另一只类似结构轴承配合使用。

Kaydon型号BoreODL1L2L3Dyn Kaydon radialDyn ISO radialDyn thrustStatic radialStatic thrustWt lbs
ND040AR04.0005.0004.3704.6304.7411,8193,7084,2603,55010,2600.800
ND042AR04.2505.2504.6204.8804.9911,8763,7864,4203,75010,8300.840
ND045AR04.5005.5004.8705.1305.2411,9313,8614,5703,95011,4000.880
ND047AR04.7505.7505.1205.3805.4901,9863,9344,7204,15011,9700.930
ND050AR05.0006.0005.3705.6305.7402,0404,0044,8704,34012,5400.980
ND055AR05.5006.5005.8706.1306.2382,1454,1385,1604,74013,6801.060
ND060AR06.0007.0006.3706.6306.7382,2474,2645,4405,13014,8201.150
ND065AR06.5007.5006.8707.1307.2362,3464,3845,7205,53015,9601.240
ND070AR07.0008.0007.3707.6307.7362,4424,4995,9905,92017,1001.330
ND075AR07.5008.5007.8708.1308.2362,5364,6086,2506,32018,2401.420
ND080AR08.0009.0008.3708.6308.7342,6274,7136,5106,71019,3801.520
ND090AR09.00010.0009.3709.6309.7322,8034,9117,0107,50021,6601.690
ND100AR010.00011.00010.37010.63010.7322,9725,0967,5008,29023,9401.870
ND110AR011.00012.00011.37011.63011.7303,1335,2707,9609,08026,2202.050
ND120AR012.00013.00012.37012.63012.7283,2885,4348,4209,87028,5002.230
ND140AR014.00015.00014.37014.63014.7243,5825,7399,29011,45033,0602.570
ND160AR016.00017.00016.37016.63016.7183,8566,01810,13013,03037,6202.930
ND180AR018.00019.00018.37018.63018.7124,1136,27610,93014,61042,1803.290
ND200AR020.00021.00020.37020.63020.7054,3566,51711,71016,19046,7403.650
ND210AR021.00022.00021.37021.63021.7004,4726,63212,08616,98149,0203.830
ND250AR025.00026.00025.37025.63025.6884,9087,06013,54020,14058,1404.540
ND300AR030.00031.00030.37030.63030.6725,3977,53815,26024,09069,5405.440

Type C - radial contact:Conrad 组装径向接触轴承,主要承受径向载荷,深沟结构也允许承受任一方向的一定推力载荷。

Kaydon型号BoreODL1L2Dyn Kaydon radialDyn ISO radialStatic radialWt lbs
ND040CP04.0005.0004.3704.6301,7553,5233,0800.780
ND042CP04.2505.2504.6204.8801,7873,5563,1900.830
ND045CP04.5005.5004.8705.1301,8613,6713,4200.880
ND047CP04.7505.7505.1205.3801,8923,7013,5300.940
ND050CP05.0006.0005.3705.6301,9643,8083,7601.000
ND055CP05.5006.5005.8706.1302,0633,9374,1001.060
ND060CP06.0007.0006.3706.6302,1604,0594,4501.160
ND065CP06.5007.5006.8707.1302,2544,1744,7901.220
ND070CP07.0008.0007.3707.6302,3454,2845,1301.310
ND075CP07.5008.5007.8708.1302,4344,3885,4701.410
ND080CP08.0009.0008.3708.6302,5204,4895,8101.530
ND090CP09.00010.0009.3709.6302,6884,6786,5001.720
ND100CP010.00011.00010.37010.6302,8474,8557,1801.880
ND110CP011.00012.00011.37011.6303,0005,0217,8702.060
ND120CP012.00013.00012.37012.6303,1485,1788,5502.250
ND140CP014.00015.00014.37014.6303,4275,4699,9202.730
ND160CP016.00017.00016.37016.6303,6885,73611,2903.100
ND180CP018.00019.00018.37018.6303,9335,98212,6503.480
ND200CP020.00021.00020.37020.6304,1646,21214,0203.850
ND210CP021.00022.00021.37021.6304,2746,32114,7064.040
ND250CP025.00026.00025.37025.6304,6896,72917,4404.790
ND300CP030.00031.00030.37030.6305,1537,18620,8605.730

Type X - four point contact:可承受径向、双向推力和力矩载荷;多载荷应用中常可用单只轴承替代两只轴承。

Kaydon型号BoreODL1L2Dyn radialDyn thrustDyn momentStatic radialStatic thrustStatic momentWt lbs
ND040XP04.0005.0004.3704.6302,3113,5203,9013,0807,7006,9300.780
ND042XP04.2505.2504.6204.8802,3553,6004,1963,1907,9807,5800.830
ND045XP04.5005.5004.8705.1302,4543,7704,6023,4208,5508,5500.880
ND047XP04.7505.7505.1205.3802,4963,8604,9163,5308,8409,2800.940
ND050XP05.0006.0005.3705.6302,5924,0205,3483,7609,41010,3501.000
ND055XP05.5006.5005.8706.1302,7254,2606,1344,10010,26012,3101.060
ND060XP06.0007.0006.3706.6302,8554,4906,9614,45011,12014,4501.160
ND065XP06.5007.5006.8707.1302,9804,7207,8264,79011,97016,7601.220
ND070XP07.0008.0007.3707.6303,1034,9408,7305,13012,83019,2401.310
ND075XP07.5008.5007.8708.1303,2225,1609,6695,47013,68021,8901.410
ND080XP08.0009.0008.3708.6303,3385,37010,6435,81014,54024,7101.530
ND090XP09.00010.0009.3709.6303,5615,79012,6936,50016,25030,8701.720
ND100XP010.00011.00010.37010.6303,7766,19014,8727,18017,96037,7101.880
ND110XP011.00012.00011.37011.6303,9816,57017,1737,87019,67045,2302.060
ND120XP012.00013.00012.37012.6304,1786,95019,5908,55021,38053,4402.250
ND140XP014.00015.00014.37014.6304,5517,67024,7559,92024,80071,9102.730
ND160XP016.00017.00016.37016.6304,8998,36030,32511,29028,22093,1103.100
ND180XP018.00019.00018.37018.6305,2269,03036,26812,65031,640117,0003.480
ND200XP020.00021.00020.37020.6305,5349,67042,56114,02035,060143,7003.850
ND210XP021.00022.00021.37021.6305,6829,98045,82614,71036,770158,1004.040
ND250XP025.00026.00025.37025.6306,23511,18059,64917,44043,610222,4004.790
ND300XP030.00031.00030.37030.6306,85612,60078,44720,86052,160318,1005.730

注:官网表格中的 capacities listed are not simultaneous;Dynamic capacities based upon 1 million revolutions of L10 life;Static capacities 为 rigid shaft/housing 支撑下 non-brinell limits;ISO radial ratings 按 ISO 281:1990,仅用于比较;F 为轴或轴承座圆角可避让的最大圆角半径。

NF series|Endurakote® plated thin section bearings|3/4 in x 3/4 in

结构信息:3/8 in balls;F = 0.080。不进行单位换算。

Type A - angular contact:深沟轴承一侧滚道肩部降低,适用于径向载荷与单向推力载荷,通常与另一只类似结构轴承配合使用。

Kaydon型号BoreODL1L2L3Dyn Kaydon radialDyn ISO radialDyn thrustStatic radialStatic thrustWt lbs
NF040AR04.0005.5004.5554.9455.1153,7366,8098,4206,35018,3401.920
NF042AR04.2505.7504.8055.1955.3653,8056,8918,6306,60019,0502.040
NF045AR04.5006.0005.0555.4455.6153,9667,1349,0507,09020,4602.140
NF047AR04.7506.2505.3055.6955.8654,0347,2079,2607,33021,1602.260
NF050AR05.0006.5005.5555.9456.1154,1017,2799,4607,57021,8702.370
NF055AR05.5007.0006.0556.4456.6134,3197,56610,0608,31023,9802.590
NF060AR06.0007.5006.5556.9457.1134,5307,83510,6509,04026,1002.720
NF065AR06.5008.0007.0557.4457.6134,7348,08811,2209,77028,2202.940
NF070AR07.0008.5007.5557.9458.1134,9328,32911,77010,51030,3303.160
NF075AR07.5009.0008.0558.4458.6105,0528,43212,13011,00031,7403.390
NF080AR08.0009.5008.5558.9459.1105,2428,65512,67011,73033,8603.610
NF090AR09.00010.5009.5559.94510.1085,6089,07313,70013,19038,0903.950
NF100AR010.00011.50010.55510.94511.1065,8909,35314,53014,42041,6204.400
NF110AR011.00012.50011.55511.94512.1066,2279,72015,50015,88045,8504.750
NF120AR012.00013.50012.55512.94513.1046,4879,96916,29017,10049,3805.200
NF140AR014.00015.50014.55514.94515.1027,04310,52317,95019,79057,1405.760
NF160AR016.00017.50016.55516.94517.0987,56311,03019,54022,48064,8906.780
NF180AR018.00019.50018.55518.94519.0968,10311,57321,21025,41073,3607.670
NF200AR020.00021.50020.55520.94521.0928,56212,00622,68028,10081,1208.470
NF250AR025.00026.50025.55525.94526.0859,58512,95426,10034,700100,20010.500
NF300AR030.00031.50030.55530.94531.07510,53313,84829,43041,540119,90012.500
NF350AR035.00036.50035.55535.94536.06411,38214,65332,58048,380139,70014.600
NF400AR040.00041.50040.55540.94541.05412,14715,38735,58055,220159,40016.600

Type C - radial contact:Conrad 组装径向接触轴承,主要承受径向载荷,深沟结构也允许承受任一方向的一定推力载荷。

Kaydon型号BoreODL1L2Dyn Kaydon radialDyn ISO radialStatic radialWt lbs
NF040CP04.0005.5004.5554.9453,5596,3345,3601.900
NF042CP04.2505.7504.8055.1953,6556,4725,6402.000
NF045CP04.5006.0005.0555.4453,7506,6055,9302.100
NF047CP04.7506.2505.3055.6953,8436,7326,2102.200
NF050CP05.0006.5005.5555.9453,9366,8556,4902.300
NF055CP05.5007.0006.0556.4454,1167,0897,0502.500
NF060CP06.0007.5006.5556.9454,2917,3087,6202.700
NF065CP06.5008.0007.0557.4454,4617,5168,1802.900
NF070CP07.0008.5007.5557.9454,6287,7138,7503.200
NF075CP07.5009.0008.0558.4454,7917,9019,3103.400
NF080CP08.0009.5008.5558.9454,9498,0819,8803.500
NF090CP09.00010.5009.5559.9455,2568,42111,0003.900
NF100CP010.00011.50010.55510.9455,5508,73712,1304.300
NF110CP011.00012.50011.55511.9455,8339,03313,2604.800
NF120CP012.00013.50012.55512.9456,1059,31314,3905.200
NF140CP014.00015.50014.55514.9456,6209,83216,6506.000
NF160CP016.00017.50016.55516.9457,10410,30618,9007.100
NF180CP018.00019.50018.55518.9457,55710,74421,1607.900
NF200CP020.00021.50020.55520.9457,98611,15323,4208.900
NF250CP025.00026.50025.55525.9458,96312,07429,06010.900
NF300CP030.00031.50030.55530.9459,82812,88734,70013.000
NF350CP035.00036.50035.55535.94510,60313,62040,35015.100
NF400CP040.00041.50040.55540.94511,30214,28945,99017.200

Type X - four point contact:可承受径向、双向推力和力矩载荷;多载荷应用中常可用单只轴承替代两只轴承。

Kaydon型号BoreODL1L2Dyn radialDyn thrustDyn momentStatic radialStatic thrustStatic momentWt lbs
NF040XP04.0005.5004.5554.9454,6656,8308,3125,36013,40012,7301.900
NF042XP04.2505.7504.8055.1954,7957,0708,9935,64014,11014,1102.000
NF045XP04.5006.0005.0555.4454,9237,3009,6955,93014,81015,5502.100
NF047XP04.7506.2505.3055.6955,0487,53010,4166,21015,52017,0702.200
NF050XP05.0006.5005.5555.9455,1727,76011,1576,49016,22018,6602.300
NF055XP05.5007.0006.0556.4455,4158,20012,6967,05017,63022,0402.500
NF060XP06.0007.5006.5556.9455,6518,63014,3117,62019,05025,7102.700
NF065XP06.5008.0007.0557.4455,8809,05015,9938,18020,46029,6602.900
NF070XP07.0008.5007.5557.9456,1039,46017,7448,75021,87033,8903.200
NF075XP07.5009.0008.0558.4456,3239,87019,5689,31023,28038,4103.400
NF080XP08.0009.5008.5558.9456,53510,26021,4539,88024,69043,2003.500
NF090XP09.00010.5009.5559.9456,94711,03025,41011,00027,51053,6403.900
NF100XP010.00011.50010.55510.9457,34211,77029,60812,13030,33065,2104.300
NF110XP011.00012.50011.55511.9457,72112,49034,03213,26033,15077,9104.800
NF120XP012.00013.50012.55512.9458,08413,19038,66614,39035,97091,7305.200
NF140XP014.00015.50014.55514.9458,77514,53048,55616,65041,620122,8006.000
NF160XP016.00017.50016.55516.9459,42115,82059,20018,90047,260158,3007.100
NF180XP018.00019.50018.55518.94510,02817,06070,53721,16052,900198,4007.900
NF200XP020.00021.50020.55520.94510,60218,25082,52823,42058,550243,0008.900
NF250XP025.00026.50025.55525.94511,90921,070115,03729,06072,650374,20010.900
NF300XP030.00031.50030.55530.94513,06523,720150,70834,70086,760533,60013.000
NF350XP035.00036.50035.55535.94514,10026,220189,10640,350100,900721,20015.100
NF400XP040.00041.50040.55540.94515,03428,620229,83245,990115,000937,10017.200

注:官网表格中的 capacities listed are not simultaneous;Dynamic capacities based upon 1 million revolutions of L10 life;Static capacities 为 rigid shaft/housing 支撑下 non-brinell limits;ISO radial ratings 按 ISO 281:1990,仅用于比较;F 为轴或轴承座圆角可避让的最大圆角半径。

NG series|Endurakote® plated thin section bearings|1 in x 1 in

结构信息:1/2 in balls;F = 0.080。不进行单位换算。

Type A - angular contact:深沟轴承一侧滚道肩部降低,适用于径向载荷与单向推力载荷,通常与另一只类似结构轴承配合使用。

Kaydon型号BoreODL1L2L3Dyn Kaydon radialDyn ISO radialDyn thrustStatic radialStatic thrustWt lbs
NG040AR04.0006.0004.7425.2585.4916,28110,16713,6309,48027,3603.610
NG042AR04.2506.2504.9925.5085.7416,43810,38414,0909,95028,7303.830
NG045AR04.5006.5005.2425.7585.9896,56210,59214,53010,43030,1003.950
NG047AR04.7506.7505.4926.0086.2396,74510,79214,97010,90031,4604.170
NG050AR05.0007.0005.7426.2586.4896,89710,98515,40011,37032,8304.420
NG055AR05.5007.5006.2426.7586.9897,19211,35216,24012,32035,5704.730
NG060AR06.0008.0006.7427.2587.4897,48011,69717,06013,27038,3005.070
NG065AR06.5008.5007.2427.7587.9877,76112,02317,87014,22041,0405.410
NG070AR07.0009.0007.7428.2588.4878,03512,33318,65015,16043,7805.870
NG075AR07.5009.5008.2428.7588.9878,30312,62919,42016,11046,5106.200
NG080AR08.00010.0008.7429.2589.4858,56612,91220,18017,06049,2506.540
NG090AR09.00011.0009.74210.25810.4859,07313,44621,64018,96054,7207.220
NG100AR010.00012.00010.74211.25811.4839,56113,94223,06020,85060,1908.000
NG110AR011.00013.00011.74212.25812.48110,02714,40924,44022,75065,6608.680
NG120AR012.00014.00012.74213.25813.48110,48114,84925,78024,64071,1409.470
NG140AR014.00016.00014.74215.25815.47811,33815,66528,36028,43082,08010.900
NG160AR016.00018.00016.74217.25817.47412,14216,41130,83032,22093,02012.400
NG180AR018.00020.00018.74219.25819.47212,89817,10133,20036,020104,00013.800
NG200AR020.00022.00020.74221.25821.46813,61217,74535,49039,810114,90015.200
NG220AR022.00024.00022.74223.25823.46814,29018,35137,71243,598125,85616.630
NG250AR025.00027.00025.74226.25826.46115,23919,19840,92049,280142,30018.800
NG300AR030.00032.00030.74231.25831.45116,68720,48046,02058,760169,60022.500
NG350AR035.00037.00035.74236.25836.44017,98221,63650,84068,240197,00026.200
NG400AR040.00042.00040.74241.25841.43019,15322,69355,44077,720224,40029.800

Type C - radial contact:Conrad 组装径向接触轴承,主要承受径向载荷,深沟结构也允许承受任一方向的一定推力载荷。

Kaydon型号BoreODL1L2Dyn Kaydon radialDyn ISO radialStatic radialWt lbs
NG040CP04.0006.0004.7425.2586,1159,5798,2103.600
NG042CP04.2506.2504.9925.5086,0619,4818,2103.800
NG045CP04.5006.5005.2425.7586,2279,7978,7604.000
NG047CP04.7506.7505.4926.0086,48710,0999,3004.100
NG050CP05.0007.0005.7426.2586,69110,3889,8504.300
NG055CP05.5007.5006.2426.7586,85010,56310,4004.700
NG060CP06.0008.0006.7427.2587,24111,08511,4905.100
NG065CP06.5008.5007.2427.7587,39311,23412,0405.400
NG070CP07.0009.0007.7428.2587,76411,70513,1305.800
NG075CP07.5009.5008.2428.7587,91111,83513,6806.100
NG080CP08.00010.0008.7429.2588,26512,26614,7706.500
NG090CP09.00011.0009.74210.2588,74312,78216,4207.200
NG100CP010.00012.00010.74211.2589,20413,26118,0607.900
NG110CP011.00013.00011.74212.2589,64813,71019,7008.600
NG120CP012.00014.00012.74213.25810,07414,13321,3409.300
NG140CP014.00016.00014.74215.25810,88614,91624,62010.800
NG160CP016.00018.00016.74217.25811,64815,63127,91012.300
NG180CP018.00020.00018.74219.25812,36716,29131,19013.700
NG200CP020.00022.00020.74221.25813,04416,90734,47015.800
NG220CP022.00024.00022.74223.25813,68517,48637,75716.800
NG250CP025.00027.00025.74226.25814,59118,29542,68019.500
NG300CP030.00032.00030.74231.25815,96319,51950,89023.300
NG350CP035.00037.00035.74236.25817,19520,62259,10027.100
NG400CP040.00042.00040.74241.25818,30721,63067,31030.800

Type X - four point contact:可承受径向、双向推力和力矩载荷;多载荷应用中常可用单只轴承替代两只轴承。

Kaydon型号BoreODL1L2Dyn radialDyn thrustDyn momentStatic radialStatic thrustStatic momentWt lbs
NG040XP04.0006.0004.7425.2587,97911,26014,9668,21020,52020,5203.600
NG042XP04.2506.2504.9925.5087,91711,26015,5928,21020,52021,5503.800
NG045XP04.5006.5005.2425.7588,20511,75016,9308,76021,89024,0804.000
NG047XP04.7506.7505.4926.0088,48712,23018,3069,30023,26026,7404.100
NG050XP05.0007.0005.7426.2588,76212,71019,7219,85024,62029,5504.300
NG055XP05.5007.5006.2426.7588,97913,18021,89610,40025,99033,7904.700
NG060XP06.0008.0006.7427.2589,50314,09024,95611,49028,73040,2205.100
NG065XP06.5008.5007.2427.7589,71314,53027,32712,04030,10045,1405.400
NG070XP07.0009.0007.7428.25810,20815,40030,63613,13032,83052,5305.800
NG075XP07.5009.5008.2428.75810,41015,82033,19613,68034,20058,1406.100
NG080XP08.00010.0008.7429.25810,88216,65036,74314,77036,94066,4806.500
NG090XP09.00011.0009.74210.25811,52617,87043,24016,42041,04082,0807.200
NG100XP010.00012.00010.74211.25812,14719,04050,12418,06045,14099,3207.900
NG110XP011.00013.00011.74212.25812,73920,18057,34719,70049,250118,2008.600
NG120XP012.00014.00012.74213.25813,31521,28064,93521,34053,350138,7009.300
NG140XP014.00016.00014.74215.25814,40423,41081,05624,62061,560184,70010.800
NG160XP016.00018.00016.74217.25815,42525,45098,37327,91069,770237,20012.300
NG180XP018.00020.00018.74219.25816,38627,410116,79331,19077,980296,30013.700
NG200XP020.00022.00020.74221.25817,29329,300136,23834,47086,180362,00015.800
NG220XP022.00024.00022.74223.25818,15231,130156,62537,76094,390434,20017.300
NG250XP025.00027.00025.74226.25819,36033,780188,83842,680106,700554,90019.500
NG300XP030.00032.00030.74231.25821,20037,980246,54150,890127,200788,80023.300
NG350XP035.00037.00035.74236.25822,84541,970308,52759,100147,7001,064,00027.100
NG400XP040.00042.00040.74241.25824,33245,770374,25667,310168,3001,380,00030.800

注:官网表格中的 capacities listed are not simultaneous;Dynamic capacities based upon 1 million revolutions of L10 life;Static capacities 为 rigid shaft/housing 支撑下 non-brinell limits;ISO radial ratings 按 ISO 281:1990,仅用于比较;F 为轴或轴承座圆角可避让的最大圆角半径。

Kaydon Custom bearings|定制轴承能力

Kaydon 自 1941 年起以客户专用轴承设计起家,能够基于薄壁球轴承、滚子轴承、回转支承和转台轴承开发定制轴承及组件。技术说明其定制尺寸范围约 0.75 in 到 240 in diameter。

可定制方向公开技术资料
尺寸范围bearing sizes from 0.75 in to 240 in diameter
材料可选 titanium、Pyrowear® 675、AISI 52100、stainless 440C 等
结构配置separator types、cross sections、internal fit ups、contact angles、angular contact 等
润滑与防腐bearing lubricants、corrosion resistant bearings、Endurakote®、zinc、nickel 等 coating

Custom bearing application examples|官网定制案例

应用案例技术说明
Baggage scanner预润滑、密封的单列球轴承,带一体式轴向浮动特征;螺纹外圈集成到轴承组件中,减少零件数量并简化扫描仪壳体装配。
Semiconductor wafer cleaner螺栓安装的一体化精密不锈钢双列角接触球轴承盒式组件,预润滑、带防护和安装对中;通过集成到法兰式 bolt-on housing 进一步节省空间和重量。
Veterinary medical scanner紧凑型双列四点接触球轴承组件,预润滑并密封;薄壁轴承与 housing assembly 集成安装孔,简化装配,并具备高速、低噪声优势。
Blood analysis machine三环、双滚子组轴承,内外圈各带一个内齿轮;可实现多个环及连接件的平稳、独立、同步旋转,减少实现相同功能所需的零件数量。

KH series 中文技术资料

KH series precision slewing ring bearings 用于需要 precise positioning 与 consistent repeatability 的应用,适合持续、间歇或摆动旋转。官网强调其可与其他精密机械部件啮合或配合,用于 advanced rotary index tables。

结构上,KH 使用 deep groove gothic arch raceway,钢球形成四点接触,可单独或同时承受 radial、moment、thrust loads。内部 diametral preload 提供更高刚性;轴向 runout 为 0.001 in TIR,配合直径径向 runout 为 0.002 in TIR。齿轮为 full depth involute teeth,AGMA Class Q8。

应用

Precision rotary index tables

Radar antennas

Satellite antennas

Robots

Medical systems and medical devices

Machine tool tables

与其他精密部件配合的设计

XT series 中文技术资料

XT series 适用于标准产品无法满足尺寸、承载或重量要求的应用。技术说明其为 custom designs,矩形截面,OD 可达到 218 in / 5500 mm。内部为 deep groove gothic arch raceways 与最大装球量,形成四点接触结构。

XT 可提供 internal geared、external geared 和 nongeared 配置,made to order,可针对具体应用定制。典型应用包括 cranes、aerial lifts、excavators、wind turbines、utility derricks、log loaders and feller bunchers、grapples、mining equipment。

DT series 中文技术资料

DT series 是 Kaydon 为在给定包络和螺栓圆直径内获得最大承载能力而开发的 eight-point ball bearings。技术说明,与相同直径和螺栓圆的单排四点接触设计相比,容量最高可增加约 80%,且截面小于三排滚子设计。

内部结构由两条 deep groove gothic arch raceways 组成,内外圈均有最大装球量,因此任意时刻可能形成 8 个接触表面。精密制造使滚道匹配,获得较高载荷共享程度;整体密封有助于隔离污染物。典型应用包括 large excavators、large cranes、mining equipment、wind turbines、telescopes。

WireX® wire-race bearings 中文技术资料

WireX® wire-race bearings 是 Kaydon 回转支承产品线中的 specialty / custom product。技术说明该产品最初为 military turret applications 开发,重点解决空间、重量和耐腐蚀要求。

结构上,WireX® 由 wire raceways 嵌入轻量化 support rings 组成,在保持较大直径和较高承载能力的同时,重量可比全钢结构轻约 60%。官网还强调其为 custom manufactured,可按每个设计与技术规范定制。

项目技术说明
产品特点线轨式/插入式滚道定制轴承,用于空间与重量非常受限,同时要求耐腐蚀的场景。
结构特点滚道为 wire raceways,嵌入 lightweight support rings;可采用 stainless steel wire 和 rolling elements。
轻量化优势官网描述在特定结构下可比全钢轴承轻 60%。
耐腐蚀与热匹配不锈钢线轨与滚动体提高耐腐蚀性;支撑环材料可按铝/钢等结构材料匹配。
典型应用Turrets、radar、sonar,以及其他需要 lightweight、corrosion-resistant bearing 的定制应用。
供应方式Custom manufactured to fit each design and specification,不作为普通标准型号表处理。

Wind energy / wind turbines 中文技术资料

Kaydon 官网介绍 Kaydon 是 North America 领先的 wind turbine bearings 供应商,具有 20+ year track record,主要为 renewable energy market 提供 pitch 与 yaw bearing 方案。

说明其 pitch and yaw bearing solutions 适用于 high / low wind speed、land based 或 offshore、从 200 kW 到 5.0 MW 的系统。Pitch bearings 用于根据风速调整叶片角度;Yaw bearings 支撑机舱并使其转向迎风方向。

风电资料要点技术说明
轴承类型HS、HT、MT、KH、XT four-point contact ball bearings;DT eight-point contact double row ball bearings。
Pitch bearing 功能使 turbine blade 可 indexing / positioning,以根据 wind speed 优化 blade angle。
Yaw bearing 功能使 nacelle rotate into the wind,并支撑 nacelle on the tower。
结构特点deep groove gothic arch raceways、maximum ball complement;integral seals 或小尺寸 non-contact shields 用于隔离污染物。
严苛工况可选择 corrosion resistant materials and coatings,例如 zinc、paint 或其他表面处理;可针对 -40°C operating temperatures 与 severe operating conditions 设计密封。
齿轮能力Kaydon 可生产 internal gear 与 external gear,包含 hardened / unhardened 齿面。

Aerospace and defense 航空航天与防务

Kaydon 官网称其在美国军方及盟友的 critical applications 中解决 tough engineering problems 已有数十年。核心价值包括节省空间与重量、可靠准确运动、工程支持与长期承诺。

应用类别资料列出的应用
AircraftJet fighters、Helicopters、UAVs、Airlift & Cargo、Commercial;landing wheels、navigation/target acquisition pods、swash plate、gearbox、APUs 等。
Shipsmissile defense、gun mounts、sonar、radar、communication、carrier elevator and arresters。
Ground combat/security vehiclesturrets、target & sighting systems、transmission、suspension。
Weaponsguidance & propulsion systems、missile launchers、gun mounts、ammunition loaders。
Space / Radarsatellites、space station、telescopes、rover、fixed/mobile radar。

Heavy equipment 重型设备

Heavy equipment 技术资料表明 Kaydon 为重型设备 OEM 提供直径 4 in 到 240 in 的 slewing ring ball and roller bearings,并强调 pre-engineered 与 custom 方案。

轴承系列
RKmedium-duty slewing ring bearings to 48 in,commonly in stock。
HS / MTheavy-duty slewing ring bearings to 48 in,commonly in stock。
HTfour-point contact ball slewing ring bearings to 66 in。
KHprecision slewing ring bearings to 37 in。
XT / DT / XR / TR最大到 240 in,包括 four-point、eight-point、cross roller、three-row roller。
Special designsball/roller combination、multi-row roller、thrust and radial ball and roller bearings。
应用领域资料列出设备
Constructiontunnel boring machines、mobile cranes、aerial work platforms、excavators、utility vehicles、tower cranes。
Marineoffshore cranes、mooring systems、portal cranes、shipboard cranes、azimuth thrusters。
Steelelectric arc furnaces、ladle turrets、turnstiles、manipulators。
Forestry / Bulk handling / Miningloaders、feller bunchers、stacker reclaimers、ship unloaders、bucket wheel excavator、hydraulic shovels、thickeners。

Medical systems 医疗系统

Medical systems 资料称 Kaydon 是医疗设备市场 precision bearings 的领先供应商,并自 1977 年起成为 CT scanner bearings 的技术领导者。

产品/能力应用
Highly customized Reali-Slim® four-point contact radial bearingsCT scanners,强调 running torque 精确控制和 low noise。
Custom double row angular contact bearing assemblies医疗诊断设备、行李安全扫描、机器人手术设备、肿瘤治疗设备。
High speed / low noise bearing design应对 gantry systems 速度提升,降低 heat build-up。

Mining 矿山

Mining 资料把 Kaydon slewing bearings 与 SKF Cooper split-to-the-shaft roller bearings 放在同一矿山解决方案中。Kaydon 重点用于 shovels、excavators、stacker reclaimers 等大型矿山机械,外径可达 282 in / 7.2 m。

Kaydon 矿山应用资料列出项目
设备Bagasse bins、blowers and fans、bucket wheel excavators、conveyors/material handling、cranes、crushers、excavators、longwall miners、roof bolters、ship loaders、shovels、stacker/reclaimers、thickeners、washers。
轴承TR series three-row roller bearings to 240 in;XT series four-point contact ball slewing ring bearings to 240 in。
再制造价值Kaydon 可 remanufacture 并提供 new replacements;资料称部分矿山运营者相比 OEM replacement bearing 可节省 up to $250,000。

Oil and gas 油气

Oil and gas 资料描述的工况包括 drilling a mile or deeper、temperatures over 300°F、pressures over 10,000 psi。Kaydon 提供 high-precision bearings 与全球技术支持。

产品应用
Slewing ring bearingsFour-point contact ball bearings with integral seals、eight-point contact ball bearings、cross-roller bearings、three-row roller bearings。
Reali-Slim® thin section bearings用于节省重量、空间、降低摩擦并提高运行精度的油气相关设备。
应用Azimuth thrusters、coil tubing units、iron roughnecks、marine cranes、mooring systems、pipe inspection、power swivels、riser connections、ROV LARS、top drives、tubular handling。

Environmental Health & Safety Performance Report

Kaydon 在 EHS 资料强调通过第三方独立审查建立环境绩效指标,帮助客户改善产品和供应链中的环境表现。已披露的改善方向包括减少用水、降低危险废物产生率、禁止使用已知或疑似致癌溶剂、提高冷却液回收量,以及尽可能回收废金属。

指标技术说明
Water usage在产量上升趋势下仍大幅降低用水量。
Hazardous waste产量增加时仍降低危险废物产生率;设施禁止使用已知或疑似致癌溶剂。
Coolant & reuse提高冷却液回收量,并改进减少废弃物与材料再利用的流程。
Scrap metal尽可能回收废金属;资料提到近期回收接近 300 万磅。

Reali-Slim® open / sealed / Endurakote® / stainless steel part number codes

Kaydon Reali-Slim® open、sealed、stainless steel 与 Endurakote® bearings 使用 8 或 9 位零件号完整识别;第 1–8 位识别材料、系列、尺寸、类型和精度,第 9 位可选,用于非标准 internal fit。

位置英文项中文说明
Position 1Material材料:如 K=AISI 52100 steel,无 seal/shield;S=AISI 440C stainless steel;N=Endurakote® plating;X/Y=ceramic balls 等。
Position 2Series标准系列截面:AA .187x.187;A .250x.250;B .312x.312;C .375x.375;D .500x.500;F .750x.750;G 1.000x1.000。密封系列包括 JHA、JA、JB、JU、JG。
Positions 3–5Size通常为 nominal bearing bore in inches × 10;部分字母组合用于更小截面系列。
Position 6TypeA=angular contact;C=radial contact;X=four-point contact。
Position 7SeparatorP/R/G/L 等用于分隔器/保持架形式。
Position 8Precision0 通常表示 Kaydon Precision Class 1。
Position 9Internal fit可选,识别非标准游隙或预载。
Positions 10–13DFAR compliance可用于 DFAR 合规后缀,例如 -USA。
代码Races / ballsSeals / shields
KAISI 52100 SteelNo seals or shields
SAISI 440C Stainless SteelNo seals or shields
NAISI 52100 SteelNo seals & Endurakote® plating
JAISI 52100 SteelTwo seals—Nitrile rubber
WAISI 440C Stainless SteelTwo seals—Nitrile rubber
XAISI 52100 SteelCeramic balls
YAISI 440C Stainless SteelCeramic balls
ZOther其他

Advantages of thin section bearings 视频页

视频页强调:thin section bearings 可用更小更轻的结构替代更大更重的轴承,同时降低总体成本并提升设计灵活性。与标准 6010 bearing 相比,Kaydon Reali-Slim bearing 可实现约 83% weight reduction 和 85% space reduction。应用场景包括 aerospace、defense、satellites、radar、medical、robotics、oil and gas drilling、packaging、food processing equipment、semiconductor manufacturing。

More reasons to specify Kaydon Bearings

理由技术说明
1. Decades of diverse experienceKaydon 已有约七十年帮助客户开发最佳产品设计的经验,发明 thin section bearing,并持续探索创新设计方法。PDF 提到其产品工程师合计约 300 年经验,其中约 250 年为轴承相关经验。
2. Highest quality standards所有 Kaydon bearings 均按严苛规格设计,并使用高质量材料和工艺制造;PDF 中列出 ISO 9001:2008、AS9100B、NADCAP 以及客户特定要求等认证/要求。
3. Comprehensive technical supportKaydon R&D facility 具备 torque、vibration、sound、environmental effects 等测试设备;官网提供 3D CAD drawings 和 design software;服务可由北美总部或海外合格本地经销渠道提供。

Kaydon Slewing Ring Bearings

项目技术说明
尺寸能力Up to 315 inches OD
齿轮形式Available with or without gears;可无齿,也可做内齿或外齿。
重点服务行业Industrial machinery / Robotics;Heavy equipment;Mining;Oil & Gas
特征4 in–315 in diameter;optional geared teeth;mounting holes;different rolling element configurations;handles thrust and moment loads;can be customized;can have special coating for harsh environments

Machinery

原始英文中文技术资料
Applications - Machinery;FMC Jetway Apron Drive Passenger Boarding Bridge. © 2007 Photo by P. Michaud. Courtesy of FMC Technologies, Jetway.应用 - 机械设备。图片说明:FMC Jetway Apron Drive Passenger Boarding Bridge;© 2007 Photo by P. Michaud;图片由 FMC Technologies, Jetway 提供。

Military

原始英文中文技术资料
Applications - Military;Image Courtesy of US Army / US Navy应用 - 军事。图片来源说明:多张图片由 US Army 提供,一张图片由 US Navy 提供。资料主要通过图片展示军用装备应用。

Table 2-4 - Service Factors

Application 应用工况中文翻译Service Factor
Aerial Lift DevicesAerial baskets, platforms, ladders 等高空作业篮、平台、梯架等1.00
Amusement Rides游乐设施Alternate Criteria *
Coiler/Uncoiler卷绕机 / 开卷机Alternate Criteria *
Conveyors输送机1.00
Cranes - Mobile载荷受机器稳定性限制;普通施工工况 tire mounted 轮胎式1.00
Cranes - Mobile载荷受机器稳定性限制;普通施工工况 crawler mounted 履带式1.10
Cranes - Mobile生产工况,例如 scrap yards 废料场和 ship yards 船厂1.25
Cranes - MobileForestry handling (logging) 林业装卸/伐木1.50
Cranes - MobileStacker cranes 堆垛起重机;必须将 dynamic forces 作为载荷计入1.25
Cranes - Pedestal or Tower载荷不受机器稳定性限制;载荷由 safe load device 安全载荷装置持续监控1.25
Cranes - Pedestal or Tower存在突然冲击载荷施加风险的应用1.50
Cranes - Offshore海工起重机Alternate Criteria *
Excavators载荷由 tipping 倾翻限制1.25
Excavators载荷由 hydraulic pressure relief 液压泄压限制1.50
Hook and Grab Rotators for Cranes起重机吊钩和抓斗旋转器Alternate Criteria *
Index and Turnstile Tables评价时包括任何冲击载荷;偶尔使用且间歇旋转1.00
Index and Turnstile Tables频繁使用且间歇旋转1.25
Index and Turnstile Tables频繁使用、间歇旋转并有冲击载荷1.50
Index and Turnstile Tables连续旋转Alternate Criteria *
Industrial Manipulators and Robots工业机械手和机器人;偶尔服务1.00
Industrial Manipulators and Robots工业机械手和机器人;频繁服务1.25
Industrial Manipulators and Robots工业机械手和机器人;连续服务Alternate Criteria *
Mining Shovels矿用电铲Alternate Criteria *
Stacker-Reclaimer堆取料机Alternate Criteria *
Steel Mill - EAF钢厂电弧炉Alternate Criteria *
Steel Mill - Ladle Cars钢厂钢包车Alternate Criteria *
Steel Mill - Ladle Turrets钢厂钢包回转台Alternate Criteria *
Steering Gear转向机构;必须包括运输力导致的动态和冲击载荷;Pneumatic Tires 充气轮胎1.25
Steering Gear转向机构;Solid Tires 实心轮胎1.50
Tunnel Boring Machine隧道掘进机Alternate Criteria *
Water Treatment Clarifiers, Thickeners, and Rotary Distributors水处理澄清池、浓缩机和旋转布水器Alternate Criteria *
Wind Turbines风力涡轮机Alternate Criteria *

* Alternate Criteria:该应用涉及附加准则,需要使用替代方法评估和选择回转支承。

XT Series Introduction / Design Features / Availability / Applications

XT Series 回转支承为定制设计,具有矩形截面,可提供最高 218 in OD(5500 mm)的尺寸。它适合标准产品系列无法满足尺寸、容量或重量要求的应用。

设计特征:内部结构由深沟 gothic arch raceways 和最大钢球填充量构成,形成四点接触设计,能够提供出色的 moment、thrust 和 radial load capacities。Integral seals 用于帮助排除污染物。

供货形式:XT Series 可提供内齿、外齿和无齿配置。供货方式为 made to order,可根据具体应用定制。

应用包括:cranes 起重机、aerial lifts 高空作业平台、excavators 挖掘机、wind turbines 风力发电机、utility derricks 公用工程井架、log loaders and feller bunchers 原木装载机和伐木打捆机、grapples 抓斗、mining equipment 矿山设备。

Custom WireX® Wire-Race Bearings:定制 WireX® 线轨轴承

Kaydon WireX® bearings 最初为军用炮塔应用开发,重点满足空间紧凑、重量轻和耐腐蚀要求。

结构上采用嵌入轻质支撑环中的 wire raceways(线轨滚道),可在大直径轴承中实现高承载能力,并且比全钢结构轴承轻约 60%。

支撑环通常为铝制,带有用于支撑、约束和对准钢丝滚道的轮廓槽;滚动体通常为不锈钢,最多可采用三排滚子以适配不同需求。

这种内部结构让 WireX® 对非刚性、非平面安装结构更有容忍度;支撑槽内线轨插入件可相对运动,以吸收安装结构不规则。

内圈或外圈支撑环可提供齿轮或其他驱动机构,也可增加多种孔型用于轴承固定。WireX® 通常可再制造,较完全更换可显著节省成本。

典型应用包括 turrets、radar、sonar 等。

原页关键英文术语/图号记录

Custom WireX® Wire-Race Bearings Kaydon WireX® bearings were originally designed for military turret individual requirements. This internal configuration allows WireX® bearings to WireX® bearings can often be rebuilt – a substantial savings when compared WireX® bearings are custom manufactured to fit your design and specification. WireX® bearings have been used successfully in applications requiring a

Custom Bearing Capabilities:定制轴承能力(图 5-1 至 5-4)

除前文标准轴承外,Kaydon 具备定制/特殊轴承与组件的设计制造经验,可根据应用要求匹配产品方案。

图 5-1:薄截面交叉滚子轴承,结合较高刚性、更高动态容量、较低旋转扭矩,以及减重和节省空间等特点;类似设计尺寸从 15 in 到 90 in 以上。

图 5-2:大直径薄截面外齿轴承,采用特殊不锈钢圈、塑料滚动体和隔离件,适用于低磁导率与低放气需求;塑料滚动体还可实现无润滑运行,类似尺寸可达 70 in。

图 5-3:复杂三排滚子轴承,采用尽量少的滚道材料以实现轻量与节省空间;三排滚子可应对同时和反向的径向、轴向与力矩载荷,滚子组与滚道可优化承载、疲劳寿命和刚度。

图 5-4:三环、两套滚动体轴承,带两个一体齿轮(内圈与外圈各一个);可实现精确、平稳、独立且同步的旋转,并减少实现同等功能所需的组件数量。

原页关键英文术语/图号记录

Figure 5-3 configurations permit compact overall design. Three Figure 5-1 loads. Roller complement and raceways may be oriented Figure 5-4 Figure 5-2

Custom Bearing Capabilities continued:定制轴承能力续(图 5-5 至 5-6)

图 5-5:法兰安装的大直径薄截面轴承,重量轻、占用空间小,可围绕现有部件布置;法兰在孔间采用镂空/波形削减以进一步减重。

图 5-5 同时采用双列角接触滚动体和隔离件,降低旋转阻力,可用于高加速度和很高连续转速;内圈高精度齿轮用于精确分度。

图 5-6:四点接触球轴承,一侧集成 V 带槽,可用低成本方式实现简单机械驱动,并减少润滑和维护需求。

平带或齿形带驱动可视应用要求作为替代方案;隔离件可提高轴承运行速度能力,与低摩擦密封配合时可进一步降低旋转阻力。

原页关键英文术语/图号记录

Figure 5-6 Figure 5-5

Taking the Next Step|下一步

联系 Kaydon remanufacturing service 获取定制方案,可拨打 800-286-6274 ext. 226,或访问 remanufacturing 网页。

Kaydon 代表会评估轴承维修需求;Kaydon 将实物评估轴承状态并提供报价。

维修授权后,工厂完成必要维修,并在承诺交期内返还轴承。若决定不继续维修,损坏轴承将被处置或以拆解状态退回。

Properties and Characteristics|性能和特性

A. Hardness:沉积状态下 Endurakote® 等效硬度超过 70 Rockwell C。若用传统显微硬度方法测量,基材会在一定程度上影响读数。

B. Coefficient of Friction:72°F 环境温度下的对比摩擦系数见表。

技术数据表

材料对磨材料静摩擦 - 滑动摩擦
SteelSteel0.30 - 0.20
SteelBrass, Bronze0.25 - 0.20
SteelEndurakote® plating0.17 - 0.16
Brass, BronzeEndurakote® plating0.15 - 0.13
Endurakote® platingEndurakote® plating0.14 - 0.12

C. Adhesion|附着力

Endurakote® 在标准弯曲测试或高热量环境下,不会从基材上片状剥落、开裂、崩裂、起皮或分离。其附着力足以承受球轴承和滚子轴承接触区域的极高压缩应力。

E. Corrosion Resistance|耐腐蚀性

Endurakote® 可抵抗大多数 pH 4 到 11 范围内的有机和无机化合物腐蚀,但不包括硫酸和盐酸。基材孔隙率、化合物浓度和暴露时间会影响腐蚀,但 Endurakote® 可显著增强基材。

在严重盐雾试验和自来水浸泡试验中,Endurakote® 轴承钢的防锈能力等同于全硬化 AISI 440C 不锈钢。很多情况下,其耐腐蚀保护优于镉镀层、锌镀层、磷酸盐、铬酸盐、黑氧化或普通铬镀层。

Opportunities to save in many markets:多个市场中的节省机会

市场对应设备 / 应用
MiningHydraulic excavators and shovels;Haulage vehicles;Continuous miners;Thickeners
Utilities, municipalities and transportationClarifiers;Aerial work platforms;Locomotive cranes;Digger derricks
ConstructionCranes;Excavators;Tunnel boring machines;Forestry equipment;Concrete pumps
Metal millsLadle turrets;EAF;Manipulators;Coil turnstiles;Uncoilers
DefenseDefense systems;Communication antennae;Radar systems;Satellite launchers
Renewable energyWind turbines;Solar trackers
MarineOffshore cranes;Shipboard cranes;Rotary tables;Mud pumps;Mooring systems;Winches and capstans;Riser assemblies;Drilling equipment;Azimuth thrusters
Bulk handlingStacker reclaimers;Ship loaders and unloaders;Portal cranes;Conveying systems
IndustrialCanning & bottling machines;Welding positioners;Robots;Indexing tables;Stretch wrappers / palletizers;Machine tools

全球标准、定制与再制造轴承能力

产品/服务技术说明
Slewing Ring Bearings包括 4-point contact ball、8-point contact ball、cross-roller、3-row roller bearings,直径 2" 到 240",可提供 internal gearing、external gearing 或 no gearing。
Thin Section BearingsReali-Slim® bearings 在紧凑尺寸中提供高动态承载能力,孔径增大时截面保持恒定;bore sizes 1" 到 40"(25 mm 到 1 m),cross-sections 3/16" 到 1"。
Remanufactured BearingsKaydon 将磨损轴承再制造至 like new,提供 full one year warranty 和 fast turnaround time;可处理 10" 到 240" 直径。

Facilities and expertise:设施、经验与流程

SKF Kaydon 在北美拥有 dedicated, state-of-the-art remanufacturing facilities 和 expert application engineers,为风电行业等提供服务。Kaydon 自风能行业早期即参与其中,为多家 OEM 和终端用户供货。

SKF Kaydon reman process技术说明
Initial inspectionVisual inspection and documentation of raceways, gear, and external features。
Disassembly and cleaningBearings are disassembled and the races are cleaned。
Non-destructive testingRaces are visually and magnetic particle inspected to detect cracks or defects;Hardness and case depth readings are recorded。
RepairabilityEach bearing is reviewed according to SKF specifications to determine repairability。
Precision machiningBearing races are precision machined to the proper geometry, optimizing load carrying capability。
Standard repairsBearings are assembled with new rolling elements, separators, and seals, and packed with lubricant。
Final inspectionTorque and axial deflection are tested;all critical features are inspected and documented before shipping。

对 OEM 与终端用户的价值:将 SKF Kaydon 的风电经验用于客户应用,可获得成本节省、性能恢复与生产率提升。

Kaydon 在风电回转支承中的能力

项目技术说明
市场应用North America leading supplier of wind turbine bearings;20+ year track record for renewable energy market。
应用范围Pitch and yaw;high and low wind speed;land-based or offshore;200 kW to 5.0 MW;critical operating temps to -40ºC。
风电轴承范围60” to 160” / up to 4.2m OD;four-point contact bearings;eight-point contact double row bearings;moment / thrust / radial load capacities;internal and external gear designs;corrosion resistant materials and coatings;sealing for severe operating conditions。
专用制造More than 165,000 sq ft dedicated manufacturing space;two bearing production plants。
工程能力Gear and bolt analysis;sealing system / seal life testing;lubrication systems。
累计交付资料称 Kaydon shipped 15,000 tower sets for more than 20,000 MW of wind energy。

Materials and structure

项目材料/选项
Bearing ring materialAnodized aluminum;Composites;Lightweight alloys;Steel
Bearing ring coatingsAnodized;Electroless nickel;Paint;Phosphate;Zinc
Rolling elements materialBearing steel;Ceramic;Polymer;Stainless steel
Bearing raceway materialInserted thin section: bearing steel, stainless steel, Endurakote® plated;Wires: hardened stainless steel
Separator materialPolymer;Reinforced polymer
Seal material / styleEPDM、Fluorocarbon、Neoprene、Nitrile、Silicon;Face-riding、Spring energized dynamic
LubricationMineral-based;Synthetic

Technical details

技术项目选项/说明
Bearing ringsSteel;Aluminum
CoatingsAnodized: MIL-A-8625;Electroless Nickel: SAE AMS-C-26074;Phosphate: MIL-DTL-16232;Paint: MIL-C-53039 (CARC)
Rollers440C stainless steel
WiresSingle flat wire;Double flat wire;precipitation-hardened stainless steel
SeparatorsPolymer
SealsNitrile、neoprene、silicon、fluorocarbon、EPDM;Face-riding 或 Garter Spring Land-riding
LubricationMIL-PRF-81322;MIL-PRF-23827;MIL-G-21164
Design optionsInserted Race Bi-Angular WireX® Roller、Inserted Race 2-Row WireX® Roller、Inserted Race Three-Row WireX® Roller;gear options 包括 non-geared / internal / external

油气回转支承应用位置

类别应用
主要应用Marine terminals、mooring systems、marine cranes、ROV LARS、top drives、thrusters、iron roughnecks、coil tubing units、riser connections。
其他应用Casing running tools、shipboard/port cranes、umbilical carousels。

Reali-Slim® 薄壁轴承在油气设备中的价值

横截面随孔径增大保持 constant,因而比常规轴承提供更高动态容量。

优势包括 space and weight savings、longer life、consistently high-level performance、enhanced design flexibility、wide range of styles and sizes、sealed or open configurations、corrosion resistance options。

样式包括 radial、angular、4-point contact、metric、open、sealed、Ultra-Slim®、extra-light、stainless steel。

可选修改包括 custom preload/internal fit、precision class upgrades、custom lubricants、duplexed sets 和 stacked bearing arrangements。

应用包括 cement swivels、rotary unions、rotating control heads、rotating downhole tools、iron roughneck、power swivels、rotating rig equipment、tubular handling、pipe inspection equipment。

Website / App Ownership 资料

Kaydon 官网 Site ownership 条款规定:该 website / app 由 Kaydon Corporation 拥有并发布。资料给出 Kaydon Corporation 名称、电话 +1.231.755.3747,以及 email us。

参数公开技术资料中文说明
资料标题Kaydon website/app ownershipKaydon 网站/应用所有权。
所有者/发布方Kaydon Corporation该官网/应用由 Kaydon Corporation 拥有并发布。
电话+1.231.755.3747官网所有权资料列有联系电话。
电子邮件email us资料以电子邮件形式提供。

品牌名称、商标、产品图片及原始技术资料的相关权利归各自权利人所有;具体参数及技术要求请以品牌方最新正式资料和最终确认文件为准。